Reliable Brother Electroslag Furnace is a metallurgical equipment used to achieve the integrated moulding of electroslag remelting process and secondary refining process.
Electroslag Remelting (ESR)\ /The Electroslag Casting (ESC) process is a thermal process in which self-consuming electrodes made by other smelting methods are inserted into a water-cooled crystalliser containing a highly alkaline slag and are simultaneously subjected to secondary refining and sequential solidification. Its main purpose is purifying the metal and obtaining clean, uniform, dense ingots. The steel remelted by electroslag is of high purity, low sulphur content, few non-metallic inclusions, a smooth ingot surface, clean and uniform density, uniform metallurgical organisation, and chemical composition. Widely used in the remelting of large and medium-sized casting and forging ingots, shaped castings such as melting and casting production.
- Application areas of Reliable Brother Electroslag Furnace: moulds, bearings, rolls, large tubes, thick plates, hollow tubes, gun barrels, hydraulic turbine guide vanes, crankshafts, wear-resistant materials, corrosion-resistant materials, pump bodies and valve bodies in the fields of machinery, metallurgy, petrochemicals, nuclear power, hydroelectric power, casting and so on.
- Steel grades: alloy structural steel, die steel, bearing steel, stainless steel, heat-resistant steel, high-temperature (precision, corrosion-resistant) alloys, high-strength bronzes, and other alloys of non-ferrous metals such as aluminum, copper, iron, silver, and so on.
Major equipment
Vacuum Electroslag Furnace, Protective Atmosphere Constant Melting Rate Electroslag Furnace, Common Electroslag Furnace, Electroslag Melting and Casting Furnace, Electroslag Furnace Control System, Electroslag Furnace Centralised Control Modification, Various Types of Crystallisers, Various Types of Electroslag Furnace Accessories
Electroslag castings
Electroslag fusion casting production base covers an area of 3200 square metres, with 700kVA, 2000kVA, 3000kVA, 8000kVA electroslag furnace each 1, can produce a single piece weighing 0.1t ~ 80t weight of electroslag fusion casting special castings, the current annual production capacity of 4000 tonnes.
In recent years, it has provided tens of thousands of tonnes of high-quality electroslag casting products for dozens of domestic and foreign large and medium-sized power stations, and has made outstanding contributions to the national military industry, electric power (nuclear power, wind power, thermal power) and metallurgy. The products are exported to Japan, Canada, Brazil, Russia, and other countries.
-
Electroslag fusion casting guide vanes for power stations -
Crankshafts for electroslag fusion casting diaphragm pumps -
Electroslag casting of MW-class wind turbine torsion shafts -
Power station megawatt-class large hydraulic turbine blade -
Electroslag melting casting air compressor connecting rod -
Electroslag fusion casting pharmaceutical machine drum -
Fixed guide vanes for electroslag fusion casting -
Export of medium-sized cathode moulded blades -
Electroslag blades (gross weight 3.2 tonnes) moulded to shape -
Electroslag fusion casting blade